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Custom Sew-On Patches

Free Backing, Permanent Hold, From 5 Pieces

The most durable way to attach a patch: a clean finished edge stitched straight to the garment. Survives unlimited wash cycles. Free on every patch type. Mockup in 12 to 24 hours, free worldwide shipping.

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Yes, Panda Patches offers free sew-on backing on every patch type, from custom embroidered patches to woven, printed, leather, PVC, and chenille, from a low 5-piece minimum. Sew-on is the most permanent and wash-proof backing because the patch is stitched directly to the fabric rather than glued. It is the right choice for work uniforms, game jerseys, scout sashes, and any garment washed often. The patch arrives with a clean stitched edge ready to attach by hand or machine, with free worldwide shipping and a digital mockup in 12 to 24 hours.

Our Work Samples

Custom patch work sample 1 | Panda Patches
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Custom patch work sample 2 | Panda Patches
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Patches Made For Teams At

Microsoft
Coca-Cola
Nissan
Wise
Karbach Brewing

When To Choose Sew-On

Choose sew-on for

  • Work uniforms and industrial-wash garments
  • Game jerseys and team kit washed weekly
  • Scout and military uniforms, sashes
  • Heat-sensitive fabrics (nylon, polyester, waterproof shells)
  • PVC and chenille patches (default backing)
  • Any patch you may want to remove later

Iron-on may be easier for

  • Hats, denim, and canvas washed occasionally
  • One-off personal projects with no sewing kit
  • Cotton t-shirts, hoodies, and tote bags
  • Fast application with a household iron

Compare both on the iron-on patches page, or see all six in the backing options guide.

How To Sew On a Patch

1

Position and pin

Place the patch where you want it and pin or fabric-tape it flat so it cannot shift.

2

Match your thread

Use thread that matches the patch border for an invisible seam, or a contrast color for a visible stitch.

3

Stitch the edge

Sew a continuous line 1.5 to 3mm inside the border, by hand (whip stitch) or machine (zig-zag).

4

Knot and finish

Tie off on the inside of the garment. A heavy-duty or denim needle handles the dense border best.

4 Things Every Order Gets. All Free.

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Money Back Guarantee

Your satisfaction owns the patch; our promise ensures it's truly yours!

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Low Minimums

Craft your distinct style starting from just 5 patches. Low minimums, maximum creativity!

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Quick Turnaround

Standard 11-15 business days — rush in hand in as soon as 5 business days on qualifying orders.

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Free Sample First

For orders 500+, get a free physical sample. Verify quality, color, and sizing before full production.

What customers say about working with us

Rated 4.7/5 on Trustpilot from 116 reviews — checked 15 October 2026

Reviews of our company and service on Trustpilot, not ratings of Custom Sew-On Patches specifically.

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HERE'S EXACTLY HOW WE MAKE YOUR PATCHES IN 3 STEPS

From your artwork or idea to a patch in hand. Three steps, no surprises, no setup fees.

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SKETCH
SKETCH
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MOCKUP
MOCKUP
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Order Custom Sew-On Patches From 5 Pieces

A sew-on patch is finished with a clean border and no adhesive, so it can be stitched permanently to almost any fabric. It is the most durable backing Panda Patches offers and the standard choice for garments that see heavy or industrial laundry. Sew-on is free on every patch type, with a 5-piece minimum (10 on woven), no setup fees, and no digitizing fees.

Sew-on backing also future-proofs a garment: because the patch is held by thread, it can be unpicked and removed cleanly, which suits rental uniforms and gear that gets reassigned. For frequently washed items where convenience matters too, many customers iron the patch on first to hold position, then sew the edge for a permanent bond. Every order ships with free worldwide shipping, a digital mockup in 12 to 24 hours, unlimited free revisions, and a money-back guarantee. Read more in Patch Backings 101.

Sew-On Patches FAQ

Yes. Sew-on is a free backing on every patch type at Panda Patches, including embroidered, woven, printed, leather, PVC, and chenille. A sew-on patch ships with a clean finished edge and no adhesive, ready to be stitched on by hand or machine. There is no upcharge, no setup fee, and no minimum-quantity surcharge.

Pin or tack the patch in position first. Thread a needle with thread that matches the patch border (or use a sewing machine with a zig-zag or straight stitch). Stitch a continuous line around the outer edge, about 1.5 to 3mm in from the border, keeping the patch flat against the fabric. Knot off on the inside. For machine sewing, a denim or heavy-duty needle handles the dense border. A whip stitch by hand gives the cleanest result on embroidered and chenille patches.

Choose sew-on when the garment is washed often, washed industrially, or made of a fabric that cannot take heat (nylon, polyester athletic wear, waterproof shells, leather goods). Sew-on is permanent and survives unlimited wash cycles. Choose iron-on for speed and convenience on cotton, denim, and canvas that is washed occasionally. Many buyers do both: iron the patch on to hold position, then sew the edge for permanence.

Yes. Because a sew-on patch is held by thread rather than adhesive, you can unpick the stitches with a seam ripper and remove the patch cleanly, leaving only small needle holes that close up after a wash. This makes sew-on a good choice for rental uniforms, loaner gear, and garments that may be reassigned.

Yes. Sew-on is the default backing for PVC and chenille, and both come with a stitch channel or border suited to sewing. Heat-seal backing is available on both as well: PVC and chenille are pressed from behind only (PVC 25–30 seconds, chenille 20 seconds), so the heat reaches the adhesive without touching the moulded rubber face or the yarn pile. Hook-and-loop Velcro (charged separately on every order) is also available on both for a removable option.

5 pieces on every patch type and every size — embroidered, woven, printed, leather, PVC, and chenille alike, with no exceptions. Base patches start at $0.91 per piece for embroidered at 2 by 2 inches and 1,000 pieces, with no setup or digitizing fees. Every order includes free worldwide shipping and a digital mockup in 12 to 24 hours.

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Share your artwork or idea. We send a full-color mockup within 24 hours. Zero risk, no setup fees.

What we don’t charge for

Minimum 5 pieces per design, on every patch type and size — order three designs, that's 5 of each.

  • Setup fee$0
  • Digitizing$0
  • Mold fee (PVC)$0
  • Art fee$0
  • Revisions$0
  • Digital mockup$0
  • Worldwide shipping$0
  • Duties on arrival (DDP)$0

The per-piece price is the whole price. What no setup, digitizing or mold fees actually saves you, ordering below a 5-piece minimum, and free worldwide shipping delivered duty paid.